The JCB 509-42 is a high-performance telehandler designed for demanding applications, offering exceptional reach and lift capacity. Ideal for construction and agriculture, it combines versatility with robust engineering.
The official specifications document provides detailed insights into its capabilities, including engine power, lift charts, and operational parameters, ensuring efficient and safe operation across various industries.
1.1 Overview of JCB Loadall Telehandlers
The JCB Loadall series, including the 509-42, represents a line of telehandlers designed for versatility and performance in construction, agriculture, and heavy-duty applications. Known for their robust design and advanced engineering, these machines are built to handle challenging tasks with precision and efficiency. The Loadall telehandlers are recognized for their durability, ease of operation, and ability to adapt to various work environments, making them a trusted choice across industries.
With a focus on reliability and productivity, the Loadall range offers a combination of power, reach, and maneuverability, ensuring optimal performance in demanding conditions. Their reputation for quality and innovation underscores their popularity among professionals seeking dependable equipment for heavy-duty operations.
1.2 Importance of Specifications in Operations
Understanding the specifications of the JCB 509-42 is crucial for optimizing its performance in various operational environments. These details ensure safe and efficient use, helping operators match the machine to specific tasks. Properly interpreting load charts and capacity limits prevents overloading, which can compromise safety and longevity. Additionally, specs guide maintenance schedules and fuel usage, minimizing downtime and operational costs. They also help in selecting appropriate attachments and accessories, enhancing versatility. Adhering to these guidelines ensures compliance with industry standards and environmental regulations, making the JCB 509-42 a reliable choice for demanding applications.
Key Specifications of JCB 509-42
The JCB 509-42 telehandler features a powerful engine, delivering up to 100 hp, with a lift capacity of 9,000 lbs and a maximum lift height of 42 feet.
2.1 Engine Power and Performance
The JCB 509-42 is equipped with a powerful engine delivering 109 horsepower and 390 Nm of torque, ensuring robust performance for heavy-duty applications.
With a Tier 4 Final compliant engine, it offers efficient fuel consumption while maintaining high output, making it suitable for demanding construction and agricultural tasks.
2;2 Lift Capacity and Reach
The JCB 509-42 telehandler offers a maximum lift capacity of up to 9,000 lbs, with a maximum lift height of 42 feet. Its forward reach extends up to 30 feet, enabling precise material placement. The machine is designed for heavy-duty applications, ensuring stability and control during lifting operations. The lift capacity varies depending on the height and angle of the boom, as detailed in the official load chart. This versatility makes it ideal for construction and agricultural tasks, where both power and precision are essential.
2.3 Dimensions and Weight
The JCB 509-42 has a compact design with dimensions optimized for maneuverability. It features a wheelbase of approximately 2.5 meters, a turning radius of around 4.2 meters, and a total weight of about 6,500 kg. The machine’s overall height is roughly 2.3 meters, allowing it to operate efficiently in confined spaces. These dimensions and weight distribution ensure stability and ease of handling, making it suitable for various industrial and agricultural tasks. Specific measurements may vary slightly based on attachments and configurations, as detailed in the official specifications document.
Performance Metrics
The JCB 509-42 delivers exceptional performance with a maximum lift height and forward reach, ensuring efficient operation in various applications. Its robust design enhances productivity and stability.
Advanced fuel efficiency and powerful engine performance minimize operational costs while maintaining high output, making it a reliable choice for demanding industrial and agricultural tasks.
3.1 Maximum Lift Height
The JCB 509-42 telehandler achieves an impressive maximum lift height of 42 feet (12.8 meters), making it ideal for high-reach applications in construction and agriculture. This capability ensures efficient material handling at elevated heights, enhancing productivity. The machine’s hydraulic system and robust boom design work in tandem to maintain stability and precision during lifting operations. Operators can rely on consistent performance across various tasks, from stacking heavy loads to reaching high platforms. The lift height is a key feature that sets this model apart in its class, ensuring versatility and reliability for demanding work environments.
3.2 Forward Reach and Stability
The JCB 509-42 telehandler offers an impressive maximum forward reach, enabling efficient material placement and retrieval in various environments. Its robust design ensures stability, even at maximum extension, reducing the risk of tipping and enhancing operational safety. The machine’s weight distribution and chassis design contribute to its balance, making it reliable for demanding tasks on construction sites or agricultural settings; This combination of reach and stability allows operators to work confidently across diverse conditions, ensuring precise control and productivity.
3.4 Fuel Efficiency and Consumption
The JCB 509-42 is engineered for optimal fuel efficiency, ensuring minimal consumption while delivering high performance. Its advanced engine technology reduces fuel use without compromising power output, making it eco-friendly and cost-effective. The telehandler’s design focuses on lowering emissions and optimizing energy use, aligning with environmental standards. Regular maintenance and proper operation further enhance fuel economy, providing long-term savings for operators. This balance of efficiency and productivity makes the JCB 509-42 a sustainable choice for construction and agricultural applications.
Design and Build Quality
The JCB 509-42 features robust engineering with high-strength materials, ensuring durability and reliability. Its design emphasizes stability and structural integrity for heavy-duty operations.
4.1 Chassis and Frame Construction
The JCB 509-42 features a robust, heavy-duty chassis and frame designed for durability and stability. Constructed with high-strength steel, it ensures long-term reliability in demanding environments. The frame’s rigid design minimizes flex, providing consistent performance and protecting critical components; Its construction aligns with industry standards, ensuring structural integrity and safety under heavy loads. The chassis is optimized for even weight distribution, enhancing machine stability during operation. This robust build quality makes the JCB 509-42 suitable for challenging applications, delivering unmatched reliability and durability.
4.2 Boom and Arm Design
The JCB 509-42 features a robust boom and arm design, engineered for durability and precision. Built with high-strength steel, the boom ensures minimal sway and enhanced stability during operation. Its compact design allows for efficient maneuverability, while the arm’s robust construction handles heavy loads with ease. The hydraulic system integrates seamlessly with the boom and arm, enabling smooth and controlled movements. This design optimizes performance across various applications, from construction to agriculture, ensuring reliability and efficiency in demanding environments.
4.3 Safety Features
The JCB 509-42 is equipped with advanced safety features, including a robust ROPS/FOPS-certified cab, ensuring operator protection in challenging environments. The machine features emergency stop systems, anti-slip steps, and excellent visibility, reducing accident risks. The design prioritizes safe access and egress, while compliance with global safety standards ensures reliability and operator confidence. Additional safety measures include automatic shutdown systems and strategically placed handrails for secure movement around the machine.
Hydraulic System
The JCB 509-42 features a high-capacity hydraulic pump, delivering precise control and efficient flow rates. Its advanced pressure systems ensure optimal performance in lifting and maneuvering tasks.
5.1 Pump Capacity and Flow Rate
The JCB 509-42 features a high-capacity hydraulic pump, delivering a maximum flow rate of 80 liters per minute. This ensures smooth operation of attachments and hydraulic functions.
The pump’s variable displacement design optimizes fluid flow, reducing energy waste and enhancing efficiency. It operates at a maximum pressure of 240 bar, ensuring consistent performance across various tasks.
5.2 Pressure and Control Systems
The JCB 509-42 features advanced pressure and control systems, ensuring precise hydraulic operation. Load-sensing technology optimizes performance, while proportional valves enable smooth, responsive control. Pressure relief mechanisms safeguard the system, preventing overload and enhancing durability.
Electronic controls integrate seamlessly with the hydraulic system, offering real-time monitoring and adjustments. This ensures efficient power distribution, reducing energy waste and improving overall machine productivity in demanding environments.
Transmission and Drivetrain
The JCB 509-42 features a robust drivetrain with a high-torque gearbox, 70 Series Integral brakes, and 3-piece axles, ensuring stability and efficient performance across demanding applications.
6.1 Gearbox and Speed Options
The JCB 509-42 features a robust 4-speed forward and 3-speed reverse transmission, designed for smooth operation across varying terrains. It offers both manual and automatic shifting options, allowing operators to choose based on task demands. The gearbox is equipped with a torque converter for enhanced low-speed maneuverability and high-speed efficiency. This setup ensures optimal power delivery, contributing to the machine’s overall performance and productivity in construction and agricultural settings. The transmission’s durability and precision engineering make it a key component of the JCB 509-42’s reliable drivetrain system.
6.2 Axle and Differential Features
The JCB 509-42 features a robust axle and differential system designed for durability and performance. The axles are constructed with heavy-duty materials, ensuring stability and load-carrying capacity. The differential system is engineered to provide optimal traction and control, even in challenging terrain. Specific axle configurations, such as the three-piece axle design, enhance maneuverability and reduce wear. These features contribute to the machine’s reliability and efficiency in demanding environments.
Operator Comfort and Controls
The JCB 509-42 features an ergonomic cabin design, ensuring operator comfort during long work hours. Intuitive controls and a spacious layout enhance productivity and reduce fatigue.
The joystick provides precise control, while the anti-vibration seat and clear visibility minimize operator strain, promoting efficient and safe operation in demanding environments.
7.1 Cabin Design and Ergonomics
The JCB 509-42 features a spacious and ergonomically designed cabin, prioritizing operator comfort and productivity. The intuitive control layout ensures easy access to all functions, reducing fatigue during long shifts. The cabin is equipped with adjustable seating, a steering column, and ample legroom, providing a comfortable working environment. Excellent visibility is achieved through large glass panels and a well-positioned boom. Noise levels are minimized, creating a quiet and focused workspace. These design elements collectively enhance operator efficiency and safety, making the JCB 509-42 a superior choice for demanding tasks.
7.2 Joystick and Control Layout
The JCB 509-42 features an ergonomic joystick and intuitive control layout, designed to enhance operator precision and comfort. The joystick controls boom and arm movements, while auxiliary functions are accessible via logically placed buttons and switches. This design minimizes operator fatigue and maximizes productivity during long working hours.
The control panel is centrally located, providing easy access to key functions. The layout prioritizes operator ergonomics, ensuring smooth and responsive machine operation. This intuitive design allows operators to focus on tasks efficiently, reducing the learning curve for new users.
Safety and Compliance
The JCB 509-42 features robust safety measures, including load moment indicators and emergency stop systems, ensuring operator protection and compliance with international safety standards.
8.1 Standard Safety Features
The JCB 509-42 is equipped with robust safety features, including a ROPS/FOPS-certified cabin, anti-slip steps, and emergency stop systems. The machine incorporates a seatbelt alarm and excellent visibility from the operator’s seat. The design ensures operator protection with sturdy handrails and a reinforced chassis. Additionally, the telehandler features automatic shutdown systems and overload protection to prevent accidents. These features comply with industry safety standards, making the JCB 509-42 a reliable choice for safe operation in demanding environments.
8.2 Compliance with Industry Standards
The JCB 509-42 adheres to stringent industry standards, ensuring reliability and safety in diverse operational environments. It meets global emissions regulations, reducing environmental impact while maintaining performance.
Compliance with ISO and CE standards guarantees its suitability for international markets, making it a trusted choice for professionals requiring adherence to strict safety and operational guidelines.
Maintenance and Service
Regular servicing ensures optimal performance and longevity. The JCB 509-42 requires scheduled maintenance checks, with detailed guidelines provided in the official specs document for proper upkeep and diagnostics.
9.1 Service Intervals and Requirements
Regular maintenance is critical for optimal performance of the JCB 509-42. Service intervals are typically every 500 hours, including oil and filter changes. Hydraulic systems require periodic inspection for leaks and fluid level checks; Tire pressure should be verified daily, and brakes checked every 1,000 hours. The manufacturer recommends following the detailed maintenance schedule provided in the operator’s manual to ensure longevity and reliability. Proper servicing adheres to JCB’s guidelines, ensuring compliance with safety and performance standards.
9.2 Diagnostic Tools and Procedures
The JCB 509-42 is equipped with advanced diagnostic tools to ensure efficient troubleshooting and maintenance. These tools enable operators to identify issues quickly, reducing downtime and optimizing performance. The machine features built-in diagnostic systems that monitor key components, providing real-time data on engine, hydraulic, and transmission health.
Technicians can use specialized software and diagnostic kits to access detailed error codes and system statuses. Regular diagnostic checks are recommended to maintain peak operation and extend equipment lifespan. JCB also offers comprehensive training programs to help operators and service teams master these diagnostic procedures effectively. This ensures proactive maintenance and minimizes unexpected repairs.
Accessories and Attachments
The JCB 509-42 supports a wide range of attachments, including pallet forks, buckets, and lifting hooks, enhancing versatility for diverse tasks. Custom options are available;
10.1 Available Attachments for JCB 509-42
The JCB 509-42 supports a wide range of attachments, including pallet forks, buckets, and lifting jibs, enhancing its versatility for construction and agricultural tasks. These accessories are designed to optimize efficiency and safety, ensuring the machine can adapt to various operational needs. Custom attachments, such as grapples or specialized lifting equipment, can also be integrated, further expanding its capabilities. The compatibility of these attachments with the telehandler’s hydraulic system ensures seamless performance, making the JCB 509-42 a versatile and reliable choice for diverse applications.
10.2 Customization Options
The JCB 509-42 offers a range of customization options to meet specific operational needs. Operators can choose from various attachments, such as different bucket sizes, forks, and lifting accessories, to enhance versatility. Additionally, the machine can be equipped with optional features like auxiliary hydraulic circuits, LED lighting packages, and advanced control systems for improved functionality. Custom paint schemes and decals are also available, allowing users to personalize their equipment. These options ensure the JCB 509-42 can be tailored to suit diverse applications and preferences, maximizing productivity and efficiency in various work environments.
Environmental Impact
The JCB 509-42 is designed to meet stringent emission standards, ensuring reduced environmental impact through advanced engine technology and fuel-efficient systems, optimizing performance while minimizing ecological footprint.
11.1 Emission Standards
The JCB 509-42 complies with stringent emission standards, ensuring reduced environmental impact. Equipped with advanced engine technology, it meets Stage V emission regulations, minimizing nitrogen oxide and particulate emissions. This eco-friendly design aligns with global sustainability goals, making it suitable for environmentally sensitive projects. The machine incorporates emissions-reducing systems, such as selective catalytic reduction and diesel particulate filters, to maintain performance while lowering emissions. This adherence to emission standards underscores JCB’s commitment to environmental responsibility without compromising operational efficiency.
11.2 Fuel Efficiency and Eco-Friendliness
The JCB 509-42 is engineered to deliver impressive fuel efficiency, reducing operational costs and environmental impact. Its advanced engine technology optimizes performance while minimizing fuel consumption, ensuring eco-friendly operations.
By meeting stringent emission standards, the JCB 509-42 aligns with modern environmental regulations, making it a sustainable choice for industries prioritizing green practices. Its design emphasizes energy efficiency, contributing to lower carbon emissions and a reduced ecological footprint.
Load Charts and Capacity
Load charts detail the maximum safe loads at various heights and angles, ensuring operational safety and efficiency. Capacity varies with lift height and boom extension.
Specifications outline load limits, enabling precise task planning and machine utilization across different applications, from construction to agriculture, while adhering to safety standards.
12.1 Load Chart Interpretation
The load chart for the JCB 509-42 provides critical data on maximum lift capacities at various heights and angles. Operators can determine safe working loads by cross-referencing the machine’s configuration, boom extension, and attachment weight.
Interpreting the load chart ensures adherence to safety limits, preventing overload risks. It also guides operators on maintaining stability by understanding how lift height and reach affect capacity, ensuring efficient and secure material handling in diverse environments.
12.2 Capacity at Different Heights and Angles
The JCB 509-42’s capacity varies significantly with lift height and boom angle, as detailed in its load chart. At maximum reach, the telehandler can lift 4,200 kg, but this decreases as the height increases. Operators must consult the load chart to ensure safe operation, adjusting the boom angle to maintain stability. For instance, at a 6-meter lift height, the capacity might reduce to 3,500 kg. It’s crucial to operate on level ground and use outriggers when necessary to maximize stability and prevent overload.
Tires and Wheels
The JCB 509-42 features durable tire options, ensuring excellent traction and stability. The wheel and hub design enhances load-carrying capacity and operational performance. Specs are detailed in the official PDF.
13.1 Tire Options and Sizes
The JCB 509-42 telehandler is equipped with durable tires designed for stability and traction. It features large, high-quality tires with sizes optimized for both on-road and off-road performance. The standard tire specification ensures excellent ground contact, reducing the risk of machine instability during heavy-duty operations. Optional tire configurations are also available, catering to specific terrains and load requirements, ensuring maximum efficiency in various working conditions. The robust tire design enhances overall machine durability and operational reliability. Proper tire maintenance is essential to maintain optimal performance and safety standards.
13.2 Wheel and Hub Design
The JCB 509-42 features a robust wheel and hub design, engineered for durability and stability. The wheels are constructed with high-strength materials to withstand heavy loads and rough terrain. The hub design incorporates reinforced components to ensure long-term reliability and minimal wear. These features contribute to improved traction, reducing the risk of damage during operation. The design also supports optimal weight distribution, enhancing overall machine performance and safety in demanding environments.
Electrical System
The JCB 509-42 features a robust electrical system with a high-capacity battery and efficient charging. Durable wiring and advanced circuit protection ensure reliable operation and longevity.
14.1 Battery and Charging System
The JCB 509-42 features a reliable battery and charging system designed to ensure consistent power delivery. The heavy-duty battery is built to withstand the rigors of industrial environments, providing long-lasting performance.
The charging system is optimized for efficient energy replenishment, with advanced circuit protection to prevent overcharging and maintain battery health. This ensures the machine remains operational even in demanding conditions.
14.2 Wiring and Circuit Protection
The JCB 509-42 features a robust electrical system with a durable wiring harness designed to withstand harsh environments. Advanced circuit protection ensures safe and reliable operation, minimizing the risk of electrical faults. The system includes fuses and circuit breakers to protect against overloads, while sealed connectors prevent moisture and dust ingress. This design enhances longevity and reduces maintenance needs, ensuring consistent performance in demanding conditions. The wiring system is optimized for efficiency and durability, supporting the machine’s high-tech features and ensuring operator safety. Regular inspections are recommended to maintain optimal electrical system health.